The Duckbill Mold is an essential component of the riveting machine, used for the precise shaping and positioning of the rivet ends during the riveting process. Named for its unique duckbill-like shape, this mold is typically used to "press" or shape the end of the rivet, ensuring accuracy and strength in the riveting connection.
Shaping Rivet Heads
The Duckbill Mold utilizes its unique design and shape to precisely form the head of the rivet, ensuring the rivet has the required shape and size. It is commonly used for pre-shaping or shaping the upper part of the rivet.
Positioning and Guidance
The design of the Duckbill Mold allows for accurate guidance of the rivet, ensuring that it does not shift or slide during the riveting process. This prevents any impact on the rivet's quality, ensuring stable and secure connections.
Adaptability to Different Rivet Specifications
The Duckbill Mold can be customized according to various rivet specifications, making it suitable for processing a wide range of different rivet types. The mold's opening size, shape, and angle can be adjusted to meet different riveting requirements.
Increased Production Efficiency
Using the Duckbill Mold can improve riveting efficiency, as it performs both shaping and positioning tasks simultaneously, reducing operational complexity and streamlining the process.
Durability
Duckbill molds are typically made from high-performance steel or alloy materials to ensure durability and long service life under high-pressure, high-frequency usage conditions. Over time, the surface of the mold may experience wear, so it is important to regularly inspect and replace it as needed.
Aerospace: Used in precision riveting work to ensure accurate rivet connections.
Automotive Manufacturing: Used in riveting processes for car body, engine components, and other parts, ensuring secure connections.
Metal Processing: Applied in various metal sheet riveting tasks, especially in precision-required manufacturing environments.
Home Appliance Industry: Used in riveting connections for home appliance casings and components, ensuring precise assembly.
Parameter | Details |
---|---|
Material | High-performance alloy steel / High-hardness steel |
Applicable Rivet Types | Copper rivets, aluminum rivets, stainless steel rivets, etc. |
Surface Treatment | Titanium coating, hardening process |
Hardness | HRC 55-60 |
Applicable Equipment | Riveting machine, automatic riveting equipment |
Service Life | Up to 500,000 cycles or more |
Q1: What is the service life of the Duckbill Mold?
A1: Under normal usage, the service life of the Duckbill Mold can exceed 500,000 cycles. However, its lifespan depends on factors such as usage frequency, material properties, and operating conditions.
Q2: What types of rivets can the Duckbill Mold be used for?
A2: The Duckbill Mold is widely applicable to copper rivets, aluminum rivets, stainless steel rivets, and other types of rivets used in various riveting tasks.
Q3: How should I maintain the Duckbill Mold?
A3: Regularly clean the mold surface to prevent the accumulation of impurities. Periodically inspect for wear, lubricate the mold, and ensure it is well-maintained to extend its service life.