The Floating Core Mold is an essential component of the riveting machine, widely used in riveting processes, especially where high precision and flexibility are required. The design of the Floating Core Mold allows it to automatically adjust its position during riveting to accommodate different sizes and shapes of rivets, ensuring accuracy and stability throughout the process.
Automatic Position Adjustment
The "floating" feature of the core allows it to automatically adjust its position based on changes in the rivet. This adaptability effectively eliminates errors caused by variations in component sizes during riveting, ensuring precision with every operation.
Improved Riveting Precision
The Floating Core Mold maintains the correct position of the rivet under high-pressure conditions, preventing misalignment or tilting of the rivet. This ensures strong and consistent riveting joints, enhancing the overall quality of the riveting process.
Adaptable to Various Rivet Specifications
The Floating Core Mold is highly adaptable and can be customized to suit different rivet specifications. The mold's structure can be adjusted according to the shape and size of the rivets to meet various process requirements.
Increased Production Efficiency
Since the Floating Core Mold automatically adjusts and maintains precision, operators do not need to frequently adjust the mold, reducing setup time and operational complexity, thereby increasing production efficiency.
Durability and Stability
Floating Core Molds are typically made from high-strength alloy steel, offering excellent wear resistance and pressure endurance. Even after prolonged and frequent use, the mold maintains its performance and stability.
Aerospace: Used for precision riveting to ensure secure connections of high-strength components.
Automotive Manufacturing: Applied in riveting processes for car body and engine components, ensuring stability and safety.
Metal Processing: Suitable for metalworking tasks requiring high-precision riveting, ensuring consistent riveting quality.
Electronics Manufacturing: Ensures high-precision connections in riveting components of electronic products.
Parameter | Details |
---|---|
Material | High-strength alloy steel / High wear-resistant steel |
Applicable Rivet Types | Aluminum rivets, steel rivets, stainless steel rivets, etc. |
Surface Treatment | Hardening process, titanium coating |
Hardness | HRC 58-62 |
Applicable Equipment | Riveting machines, automatic riveting equipment |
Service Life | Up to 500,000 cycles or more |
Q1: How does the floating feature of the Floating Core Mold work?
A1: The floating feature is achieved through precise mechanical design and a special spring system, allowing the mold to automatically adjust its position based on the rivet’s size and shape to ensure precision during riveting.
Q2: What types of rivets can the Floating Core Mold accommodate?
A2: The Floating Core Mold can be customized to suit different rivet sizes and shapes, including aluminum, steel, stainless steel rivets, and other types of rivets used in various riveting tasks.
Q3: How can I extend the service life of the Floating Core Mold?
A3: Regularly check for wear, clean the mold surface to prevent debris buildup, and ensure the mold is properly lubricated during use. Avoid using the mold when it shows signs of excessive wear to prolong its lifespan.