Specializing in the production of high-speed steel, powder high-speed steel, tungsten steel/carbide punches.
Custom Double Stepped Punches are precision tools designed for applications where two distinct punching diameters or depths are required in a single punch. These punches feature two stepped sections, allowing for multi-stage perforations in a single operation. Ideal for industries that require complex hole patterns or multi-functional punching, double stepped punches are commonly used in metalworking, electronics, automotive, and aerospace applications.
Our custom double stepped punches can be tailored to meet your specific requirements, ensuring precise performance, durability, and cost-effectiveness. With a combination of advanced design and high-quality materials, they offer excellent wear resistance and provide consistent results over extended production runs.
Two-Stepped Design: Allows for the creation of two different hole sizes or depths in a single punching operation, saving time and reducing the number of tooling changes.
Precision Manufacturing: Manufactured to high tolerances, ensuring accurate and clean perforations at each step.
High Durability: Made from premium materials like high-speed steel (HSS), carbide, or alloy steel, providing excellent wear resistance and extending tool life.
Customizable Options: Available in various sizes, materials, and designs to fit specific applications. We offer full customization based on your requirements.
Multi-Functional: Suitable for applications where multiple hole sizes or depths are needed, providing flexibility and efficiency in production.
Custom Double Stepped Punches are widely used in industries where multi-step punching is required, such as:
Metalworking: Ideal for punching complex shapes, multi-diameter holes, or perforations in various metal types, including steel, aluminum, and brass.
Automotive: Used in automotive parts manufacturing, where precise, multi-depth hole punching is required in components like brackets, body panels, and engine parts.
Electronics: Perfect for punching holes in electronic components, where multiple hole sizes or depths are necessary for assembly or component fitting.
Aerospace: Employed in aerospace parts manufacturing, where multi-step holes are needed in high-strength materials like titanium, aluminum, or steel alloys.
Tooling and Die Making: Widely used in die-making and stamping operations where different sizes of holes are needed in a single stroke.
Item | Details |
---|---|
Material | High-speed steel (HSS), Carbide, Alloy Steel |
Hardness | 58-65 HRC |
Surface Treatment | Polishing, Coating, Nitriding |
Tolerance Range | ±0.01mm |
Stepped Design | Customizable step sizes and depths |
Diameter Range | Customizable based on application |
Length | Standard or custom |
Time-Saving: The double-stepped design allows for two distinct punches in one operation, reducing tooling changes and downtime during production.
Enhanced Precision: Manufactured with high precision to ensure that each step of the punch creates a clean, accurate hole or perforation.
Long Tool Life: Constructed from durable, wear-resistant materials that ensure the punch lasts longer, even in high-volume or abrasive applications.
Multi-Functionality: Capable of performing two operations in one stroke, making it ideal for applications that require holes of different sizes or depths.
Customizable: Tailored to fit your specific production needs, including different diameters, step sizes, and materials.
We offer full customization to ensure that Custom Double Stepped Punches meet your specific requirements:
Custom Sizes: Available in various diameters, lengths, and step sizes. We can customize the design to suit your application needs.
Material Selection: Choose from high-speed steel, carbide, or alloy steel to match the material type and wear resistance requirements of your operation.
Surface Treatments: We offer surface treatments such as polishing, coating, or nitriding to enhance corrosion resistance, improve durability, and reduce friction.
Special Designs: If you have a unique punching requirement, we can design and manufacture a custom double stepped punch to fit your exact specifications.
What industries use Custom Double Stepped Punches?
Custom double stepped punches are used in metalworking, automotive, aerospace, electronics, and die-making industries where multiple hole sizes or depths are needed in a single punching operation.
Can the double stepped punch be customized?
Yes, we offer full customization options, including different diameters, step sizes, materials, and surface treatments to meet your specific requirements.
What materials can the punch be used for?
The custom double stepped punches can be used for a wide range of materials, including metals (steel, aluminum, brass), plastics, and composites, depending on the material and application.
How do I choose the right custom double stepped punch?
The right punch depends on the material being punched, hole sizes required, and the production environment. Our team can assist you in selecting the best punch based on your needs.
What is the expected lifespan of a double stepped punch?
The lifespan of the punch depends on the material, usage frequency, and operating conditions. However, with the use of high-quality materials and surface treatments, custom double stepped punches offer a long service life.
Do you provide samples for testing?
Yes, we can provide samples of the custom double stepped punch for testing purposes before placing a bulk order to ensure it meets your production needs.
For more information or to request a quote, please contact our sales team. We offer expert advice and can provide tailored solutions to ensure that Custom Double Stepped Punches are the perfect fit for your production processes.